TC Distributor Rebuild
Posted: Fri Oct 02, 2015 5:08 am
After two botched attempts by some professionals, I'm going to have a crack at rebuilding my TC's DKY4A distributor. I'm hoping that someone can help me with the following questions:
1. What is the maximum recommended total advance for an XPAG with about 8.9:1 CR and running 98 octane fuel? (I calculated the CR to be 8.7:1 without any crushing of the head gasket and 8.9:1 with the gasket crushed to 50%.)
2. What is the correct location of the drive gear with respect to the distributor body? The distributor has the advance/retard micrometer. Is the gear location critical or is there some leeway?
3. On the rebuilt distributor, between the drive gear and the body, I have a fibre washer sandwiched between two shims. What is the reason for the fibre washer?
4. There is a fibre washer underneath the advance plate. I have a few shafts and advance plates but all have these washers quite worn or missing. I'm assuming that it is possible to replace this washer and that it's just a press fit on the pips next to the shaft, under the plate. I imagine that this could be replaced by a bronze washer, which should last much longer than a fibre washer. Or, is there a reason for using fibre? If it has to be fibre, can a standard red fibre washer be used?
5. The people who rebuilt the distributor fitted cast iron bushes. I understand that the original Lucas ones were bronze. Is there a significant disadvantage in leaving the CI bushes in situ?
6. In choosing springs for the advance mechanism, I've seen equal springs fitted (which, as revs rise, would give a steady increase in advance until the limit of the advance plate was reached) as well as unequal springs with a light spring acting first then at a certain point a heavier spring coming into play (giving a two stage increase in advance, steep at first followed by a shallower gradient). Which is preferred?
7. Is there anything else that I need to be aware of?
Thanks in advance.
Mark Jablonski
Melbourne Australia
1. What is the maximum recommended total advance for an XPAG with about 8.9:1 CR and running 98 octane fuel? (I calculated the CR to be 8.7:1 without any crushing of the head gasket and 8.9:1 with the gasket crushed to 50%.)
2. What is the correct location of the drive gear with respect to the distributor body? The distributor has the advance/retard micrometer. Is the gear location critical or is there some leeway?
3. On the rebuilt distributor, between the drive gear and the body, I have a fibre washer sandwiched between two shims. What is the reason for the fibre washer?
4. There is a fibre washer underneath the advance plate. I have a few shafts and advance plates but all have these washers quite worn or missing. I'm assuming that it is possible to replace this washer and that it's just a press fit on the pips next to the shaft, under the plate. I imagine that this could be replaced by a bronze washer, which should last much longer than a fibre washer. Or, is there a reason for using fibre? If it has to be fibre, can a standard red fibre washer be used?
5. The people who rebuilt the distributor fitted cast iron bushes. I understand that the original Lucas ones were bronze. Is there a significant disadvantage in leaving the CI bushes in situ?
6. In choosing springs for the advance mechanism, I've seen equal springs fitted (which, as revs rise, would give a steady increase in advance until the limit of the advance plate was reached) as well as unequal springs with a light spring acting first then at a certain point a heavier spring coming into play (giving a two stage increase in advance, steep at first followed by a shallower gradient). Which is preferred?
7. Is there anything else that I need to be aware of?
Thanks in advance.
Mark Jablonski
Melbourne Australia