Chassis Tolerance
Posted: Sat Aug 06, 2016 9:03 am
Following on from my half shaft thread (thanks for the reassurance that mine are as they should be), I am looking for views on how straight my chassis is before I bury it in the tub that I'm about to start work on. Bear with me, this isn't easy to explain!
According to 'TC Forever' the tolerance on the diagonals is 1/4". Mine was marginal on that so I did some straightening and they are now within 1/8", so all well and good.
However, when I sight along the chassis rails, one is visually dead straight and the other has a slight 'kink'. I have measured this accurately by marking both rails at 4" intervals and measuring the gap. The width of the chassis is 22 9/16" +/- 1/16" (TC Forever states 22 1/2", so this seems good to me) all the way from the rear to about 40" from the front. For the next 10" it gradually moves in to just over 22 3/8" and then for the next 10" back to 22 9/16" again. i.e., the maximum deflection from my average chassis width is just under 3/16" over a distance of 20". In metric money this is a maximum deflection of 4 mm.
I assume that these are reasonable tolerances to accept, but views would be appreciated.
According to 'TC Forever' the tolerance on the diagonals is 1/4". Mine was marginal on that so I did some straightening and they are now within 1/8", so all well and good.
However, when I sight along the chassis rails, one is visually dead straight and the other has a slight 'kink'. I have measured this accurately by marking both rails at 4" intervals and measuring the gap. The width of the chassis is 22 9/16" +/- 1/16" (TC Forever states 22 1/2", so this seems good to me) all the way from the rear to about 40" from the front. For the next 10" it gradually moves in to just over 22 3/8" and then for the next 10" back to 22 9/16" again. i.e., the maximum deflection from my average chassis width is just under 3/16" over a distance of 20". In metric money this is a maximum deflection of 4 mm.
I assume that these are reasonable tolerances to accept, but views would be appreciated.