Trouble shooting loss of electrical power and ignition
Posted: Sun Dec 23, 2018 7:42 pm
During the pace lap at Lake Garnett, MGTC 0820 ("Boxley") suddenly lost electrical power. The ignition quit and the fuel pump stopped clicking. Nothing happened when the key was turned. We had to be towed off the course to the pit place.
This outage occurred after a total frame off rebuild. This is the 3rd rebuild after 42 continuous years of pleasurable companionship with "Boxley".
The wiring was re-installed from the earlier (about 1985) Moss wiring harness. This was a still excellent Moss version, and great effort and expense was taken to reweave the cloth covering, but with ballistic thread, in the original colors. The Moss harness has its own schematic and connections that are altered somewhat from the MG factory diagrams. The harness was professionally installed at the time in accordance with Moss instructions.
At the same time, the polarity of the circuitry was changed from Positive ground to Negative ground.
At some unknown time in the past the original Lucas RF91 voltage regulator was changed for an RF95 model. Both have 9 posts so no change in the harness seemed to be needed at the time of its installation.
Before its recent reinstallation, the RF95 voltage regulator was checked as OK.
After rebuild and before reinstallation, the generator (dynamo) may have been switched again in polarity. The D and F wires were connected back to their original posts.
No problem was ever noticed about any deficiency with the new ignition coil. The battery is new and was found to be fully charged at all times even after the outage.
Prior to the outage, the only electrical problems noticed were that the ammeter needle worked backward and the clock did not self-start when connected – it had to be shaken to start, but then it kept time and ticked audibly.
During troubleshooting of this outage, the fuel pump was tested. Initially, when bench tested, it seemed not to work but then suddenly came back to life, with all its original strength. The pump seems to pump equally well whether negative or positive leads are hooked to the main terminal.
Further checking determined that the ignition dashboard warning light does not go out with the key “OFF” (Found a forum posting that this can be a serious sign of a short circuit in the charging circuit – have not yet tested the voltage regulator for short circuit until further information from this forum is obtained.)
TC’s Forever also mentions that if the charge indicator (ignition warning light on the dashboard) stays on when engine is running to check the cutout of the voltage regulator, which is on the right side of the regulator – have not checked this as I cannot get the car to start.
(A forum posting says to check for cutout points action at around 1000 rpm which I have not been able to check as I cannot get the car to start.)
1 Should I take the voltage regulator off for it to be retested?
a. If found to be defective, should I replace with an electronic negative ground RF95?
b. Ditto, if going back to an original RF91 voltage regulator, what are some pointers for enduring its life? Does it require Positive grounding?
2 How to determine whether the generator (dynamo) is properly polarized?
3 What other wiring and electrical pitfalls must I try to avoid?
Yours truly, Robert Griffey and colleague Boxley (MGTC0820)[/youtube][/size]
This outage occurred after a total frame off rebuild. This is the 3rd rebuild after 42 continuous years of pleasurable companionship with "Boxley".
The wiring was re-installed from the earlier (about 1985) Moss wiring harness. This was a still excellent Moss version, and great effort and expense was taken to reweave the cloth covering, but with ballistic thread, in the original colors. The Moss harness has its own schematic and connections that are altered somewhat from the MG factory diagrams. The harness was professionally installed at the time in accordance with Moss instructions.
At the same time, the polarity of the circuitry was changed from Positive ground to Negative ground.
At some unknown time in the past the original Lucas RF91 voltage regulator was changed for an RF95 model. Both have 9 posts so no change in the harness seemed to be needed at the time of its installation.
Before its recent reinstallation, the RF95 voltage regulator was checked as OK.
After rebuild and before reinstallation, the generator (dynamo) may have been switched again in polarity. The D and F wires were connected back to their original posts.
No problem was ever noticed about any deficiency with the new ignition coil. The battery is new and was found to be fully charged at all times even after the outage.
Prior to the outage, the only electrical problems noticed were that the ammeter needle worked backward and the clock did not self-start when connected – it had to be shaken to start, but then it kept time and ticked audibly.
During troubleshooting of this outage, the fuel pump was tested. Initially, when bench tested, it seemed not to work but then suddenly came back to life, with all its original strength. The pump seems to pump equally well whether negative or positive leads are hooked to the main terminal.
Further checking determined that the ignition dashboard warning light does not go out with the key “OFF” (Found a forum posting that this can be a serious sign of a short circuit in the charging circuit – have not yet tested the voltage regulator for short circuit until further information from this forum is obtained.)
TC’s Forever also mentions that if the charge indicator (ignition warning light on the dashboard) stays on when engine is running to check the cutout of the voltage regulator, which is on the right side of the regulator – have not checked this as I cannot get the car to start.
(A forum posting says to check for cutout points action at around 1000 rpm which I have not been able to check as I cannot get the car to start.)
1 Should I take the voltage regulator off for it to be retested?
a. If found to be defective, should I replace with an electronic negative ground RF95?
b. Ditto, if going back to an original RF91 voltage regulator, what are some pointers for enduring its life? Does it require Positive grounding?
2 How to determine whether the generator (dynamo) is properly polarized?
3 What other wiring and electrical pitfalls must I try to avoid?
Yours truly, Robert Griffey and colleague Boxley (MGTC0820)[/youtube][/size]